Enhance production quality through intelligent monitoring
Identify non-conformities, increase process reliability, and control your costs. With CortX Alchemy, monitor the critical parameters of your machines and processes to detect deviations, identify root causes, and eliminate anomalies for lasting quality improvement.
Detect and control quality deviations before they impact production
In manufacturing, even minor deviations in process parameters can result in scrap, rework, or expensive product recalls. Did you know that for over one-third of manufacturers, the cost of poor quality exceeds 10% of annual revenue?
With CortX Alchemy, you can take control of your production quality:
- Continuous monitoring of critical machine and process data
- Early detection of deviations
- Maximized output of compliant parts at a steady pace
- Continuous improvement of product quality
From detection to correction: take control of your production quality
As a decision-support solution, CortX Alchemy helps you identify where, when, and how to act. Boost machine performance, enhance product quality, and maintain long-term results with a modular solution designed for high-value industrial use cases..
Influencing Parameters Control
Use case n° 1 : take action at the first sign of drift
Define thresholds, calculated using a Six Sigma approach or set manually, to monitor key production parameters (speed, acceleration, temperature, etc.). Receive alerts at the slightest deviation and respond faster.
The essentials at a glance:
- Standard statistical analysis (SPC approach)
- Process and machine parameter control
- Increased responsiveness with customizable alerts and pre-alerts
Discrete Events Traceability
Use case n°2 : reconstruct the quality history of each part
Gain full visibility into all production parameter changes to trace the root causes of defects or unexpected events. Leverage detailed, time-stamped views to analyze incidents, measure impact, and minimize scrap and associated costs.
The essentials at a glance:
- Monitor and log of production events
- Adjustment of production parameters
- Comprehensive tracking of operating parameter changes on the production line
Dry Run Cycle Analysis
Use case n° 3 : anticipate quality deviations and prevent customer returns
Capture high-frequency machine axis data under controlled, repeatable conditions. Detect early signs of deviation—like axis current fluctuations or backlash during ball screw reversals—to anticipate failures and ensure consistent product quality.
The essentials at a glance:
- Confirm the relevance of maintenance actions for a specific axis
- Correlation between quality issues and axis behavior
- Early detection of wear likely to impact product quality
Shopfloor Diagnostic Tool
Use case n° 4 : access real-time contextualized data
Track data in real time using the DiziScop tool. By contextualizing and analyzing local data, identify the root causes of anomalies and make informed decisions in just a few clicks.
The essentials at a glance:
- Real-time monitoring and analysis of process data
- Definition of a machine reference state
- Precisely identify and analyze of root causes of quality issues