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Process audits

Our process audits for burning lines and grinding workshops

Fives provides comprehensive process audits for complete burning lines and grinding workshops. Our detailed audit reports cover relevant analysis and recommendations to plant engineers and management, for short-term and long-term improvements.

Our advice ensures better operation and product quality, higher production, lower fuel and power consumption, reduced emissions and lower maintenance costs.

Burning line process audit

Pyroprocessing examination, from kiln feed to clinker production

  • Evaluation of:
    • fuel and power consumption
    • mass and heat balance
    • burner flame momentum, flame length and shape
    • gas flow and velocity profile
    • gas composition and emissions
  • Temperature and pressure profile analysis for pyro systems
  • Examination of false air measurements in the preheaters towers
  • Sampling and quality assessment (at Fives' laboratory)
  • Operational trials and optimization

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Grinding workshop process audit

Optimize power consumption, reduce maintenance costs and enhance reliability

  • Internal inspection of mills and classifiers
  • Crash stop sampling and mill efficiency tests
  • Circuit sampling and classifier efficiency tests
  • Ball sampling analysis
  • Power consumption evaluation
  • Temperature and pressure profile analysis for mill systems
  • Gas flow and velocity profile evaluation
  • False air measurement examination
  • Mass and heat balance evaluation
  • Sampling and quality assessment (at Fives' laoratory)
  • Operational trials and optimization

Contact us