Fall 2024 Combustion Seminar
October 22-24
FIVES' COMBUSTION AND CONTROLS SEMINAR OFFERS TWO AND A HALF DAYS OF TRAINING FOR ENGINEERS AND TECHNICIANS IN THE THERMAL PROCESS INDUSTRY.
HANDS-ON training from combustion experts on equipment in our state-of-the-art facility
CLASSROOM-STYLE LEARNING with engaging topics for all levels of experience
CERTIFICATE OF ACHIEVEMENT and exclusive access to presentations, literature, and more
VALUABLE for engineers, maintenance technicians and equipment operators
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This year's seminar will include hands-on experience in our R&D laboratory, breakout sessions with industry experts and technical classroom style learning. Our speakers will cover topics like combustion fundamentals, heat transfer and thermodynamics, typical combustion system components, combustion controls, decarbonization, emissions, practical pointers and more.
There will be a welcome reception the day before the event, on Monday, October 21, and lunch provided each day, as well as learning materials like the North American Combustion Handbook Vol. I & II, a NFPA 86 Handbook and copies of the seminar material.
Topics
Agenda and speaker topics subject to change.
Day 1: Theory & Components
Combustion Fundamentals
Why are you at this seminar? Gain initial insights into combustion. Learn about combustion chemistry, the fire triangle, and how to harness the power of fire.
HEAT TRANSFER + THERMODYNAMICS
This presentation will cover the fundamental aspects of heat transfer and thermodynamics and how they apply to combustion systems and industrial heating processes. Relevant industrial examples and applications will be covered throughout the presentation and provide a practical foundation for the associated technical concepts.
FUELS
Combustion requires fuel. Gain a high-level understanding of the three major fuel types (solid, liquid, vapor/gaseous fuels). Learn the critical requirements for atomization of liquid fuels. Then, explore hydrogen combustion: its
unique properties, cost-effectiveness, and potential as a clean fuel. Understand the transition from natural gas to hydrogen and compatibility with Fives North American Combustion technologies.
Combustion Guide App
Get familiar with a new way of calculating fuels and combustion usage and viewing literature - all from your pocket - with Fives Combustion Guide app.
Burners
Burners form the foundation of the business for Fives North American Combustion. With over 100 types of burners, we cover the entire spectrum of industrial combustion applications. This presentation covers the history of burner
development, styles of burners, both new and old, and the focus today on low emissions, high efficiency products for use around the world.
RATIO CONTROL METHODS I + II
Learn to control fire! We will learn about controlling fuel and oxidants in combustion reactions and will discuss the 4 basic ways to control this ratio. Next, we will discuss how these methods fit into a standard control system and also the types of products we use for the methods as well. With this information you’ll start to know what to look for on combustion control systems.
Burner Setup + Calculations
Learn how to use the square root log to set up a
combustion system. Learn how to read the combustion air capacity chart, how to use the data to apply the square root law, and how to complete a burner setup. Identify specific pressure-balanced ratio control system components using the information to set up simple ratio control systems like the ones you see on the Fives North American Combustion demonstration units.
DAY 2: PRACTICAL APPLICATIONS
CONTROLS
What exactly is process control and how is it used in combustion systems? In this presentation we will explore control system functionality and control system architecture. We’ll learn about the control loop and how it is used in combustion systems. Finally, well take a deep dive into the PID controller, the heart of the control loop. By the end of the presentation, you’ll have a better understanding of the key role process control systems plays in modern thermal process applications.
BURNER MANAGEMENT I + II
Combustion introduces many hazards to personnel and equipment. These hazards can be reduced by using a properly designed and implemented burner management system. The NFPA-86 standard is a key, and often required, reference for the design of a safe combustion system. Learn the key points and how to navigate the NFPA-86 standard as well as other useful safety measures.
BREAKOUT SESSIONS
Attendees will rotate through each session for hands-on learning experiences.
- Plant Tour
- Combustion Cart + Lab Demos
Burners, Blowers + Pipe Sizing:
We'll delve into the intricate process of sizing a combustion system. By the end of this session, you'll be able to:
• Understand the criteria for selecting the
right burner.
• Calculate pressure drops in the combustion
air line, emphasizing their impact on
overall system efficacy.
• Select the system's blower.
• Discuss the gas line.
• Understand the importance of
decarbonization.
• Evaluate the effects and implications of
heating air.
• Calculate changes when the air is heated.Ken's Commandments:
This presentation will provide knowledge
from 30 years of combustion experience with components, systems, and on-site tactics to increase uptime and production. We'll discuss specific recommendations for burners, SSOVs, transmitters, flow control valves/actuators and ignition detection. Plus, we'll share insight into system issues such as pressure-balanced, TwinBed, flow loops, furnace pressure, and NFPA86 plus field service thoughts on troubleshooting, start-up, and spare parts.
Decarbonization
This presentation will cover decarbonization as it pertains to the reduction of carbon emissions. We will discuss efficiency of combustion systems and methods to increase this efficiency. Furnace design, recuperation and regeneration will be covered.
DAY 3: FURNACE DESIGN & MAINTENANCE
FURNACE PRESSURE & MAINTENANCE
Learn how implementing proper furnace pressure control techniques can improve your industrial heating processes. Maintaining good furnace pressure control reduces fuel consumption, prevents furnace damage, improves product quality, maximizes production, and minimizes NOx emissions. Discover the importance of accurate flue sizing
and appropriate furnace pressure control system design through example calculations and practical pointers. Leave with recommended furnace pressure control methods and an understanding of the significance of effective furnace pressure control.
ACOUSTICS
All dynamic systems make noise. Learn about the sources for noise in industrial combustion systems and how to mitigate them. Participate in a dramatic demonstration of the unexpected nature of resonate acoustic phenomena. Leave with some guidelines on best practices for quieter combustion systems.
Emissions
This presentation will cover emissions, specifically NOx. It will cover how it is formed and what factors contribute to the increase and decrease of NOx emissions.
BREAKOUT SESSIONS
Attendees will rotate through each session.
- Aluminum Melters Q&A
- Hands-On + Lab Demos
- Forging + Steel Q&A
- General Combustion Q&A
- Burner Management Q&A
- Combustion Guide App Q&A
Lunches
Lunch will be provided each day of the seminar.
Welcome Reception
A welcome reception on Monday, October 21 will give you the chance to network and have some fun with fellow attendees and seminar speakers.
Exclusive Access to Resources
All presentations and referenced bulletins, literature, and handbooks are provided on a flash drive, along with hard copies of our Combustion Handbooks and NFPA 86 Handbook. Plus, get Fives news and resources only released to seminar attendees.