Turn Maintenance into a driver of Industrial Performance
Anticipate failures, extend your equipment’s lifespan, and reduce costs. With CortX Alchemy, enter the era of predictive maintenance through real-time monitoring of your machines and equipment. Plan maintenance operations efficiently, avoid unnecessary interventions, and optimize your industrial performance.
Keep control over your downtime
In the industrial world, every minute of downtime costs money. Unplanned breakdowns disrupt production, drive up spare parts consumption, and increase logistics costs. The shortage of skilled profiles makes intervention management even more complex, not to mention preventive maintenance carried out unnecessarily.
With CortX Alchemy, you can optimize your maintenance operations through:
- Diagnosis of rare or complex failures
- Measurement, analysis, and reduction of downtime
- Cost savings through more targeted interventions
- Improved stock and supply chain management
From Monitoring to Anticipation: Shift from Reactive to Proactive Maintenance
CortX Alchemy helps you determine precisely where and when to act. With real-time machine data, your maintenance teams become more efficient. Strengthen production reliability and improve throughput with a modular solution built around high-value operational use cases.
Shopfloor Diagnostic Tool
Use case n° 1 : access contextualized historical data
Monitor data locally with the DiziScop tool. Identify and analyze root causes of downtime to prevent targeted failures and support continuous improvement.
The essentials at a glance:
- Offline data monitoring and analysis
- Definition of machine reference state
- Analysis and processing of rare events
Condition-Based Maintenance
Use case n°2 : act at the right time
Plan and trigger maintenance operations based on the actual wear of your equipment: number of occurrences, usage time, or critical threshold breaches. Avoid unnecessary interventions and maximize equipment lifespan.
The essentials at a glance:
- Real-time tracking of machine wear status
- Targeted maintenance actions based on actual condition
- Reduction of unplanned downtime
Dry Run Cycle Analysis
Use case n° 3 : anticipate machine axis wear
Quickly detect early signs of deviation by overlaying data collected under repeatable, non-production conditions, such as axis current variations or backlash during ball screw reversals. This approach allows you to anticipate failures and effectively prevent unplanned downtime.
The essentials at a glance:
- Automatic alerts in case of deviation
- Simplified recalibration after component replacement
- Anticipation and detection of axis wear
Fault Tracking
Use case n° 4 : anticipate and prioritize maintenance actions
Access an automatic Pareto chart of all your CNC faults. Identify recurring failure causes and isolate the most critical ones through a cross-analysis of their frequency and duration. Implement more effective preventive maintenance strategies to focus efforts on truly critical points and optimize overall equipment management.
The essentials at a glance:
- Effective prioritization of corrective actions
- Detection of recurring issues over several months
- Clear identification of micro-downtimes
Machine Time Monitoring
Use case n°5 : reduce machine downtime, cycle by cycle
Analyze cycle, work, and motion times of your machines precisely to prevent abnormal behavior and unexplained breakdowns. Don’t let unexpected machine stops slow down your production.
The essentials at a glance:
- Stable and efficient production rhythm
- Anticipation of failures and breakdowns
- Reduced machine stress and maintenance interventions